Binding Services

  • Perfect Binding
  • Lay-Flat (Otabind) Binding
  • Swiss Binding
  • Spiral Binding….COMING MAY 2024
  • Tape Binding
  • Padding

Perfect Binding with PUR Adhesive

Imagine putting a standard Hot-melt book on steroids. That’s the superior strength and qualities that PUR Adhesive provides. With PUR Adhesive you can take the nastiest stocks, whether it’s cross-grain, coated, heavy ink coverage, plastic – you name it – and PUR Adhesive can bind it.

Perfect binding is often used for paperback novels, catalogs, manuals, and other publications where durability and a professional appearance are important.

Machine Specifications

Book Size: 2 3/4″ x 4″ to 12″ x 14 1/2″

Cover Size: 8 1/2″ Wide Minimum.  Cover Feeder can’t get any smaller

Spine Thickness: .06″ to 2 1/4″

Spine Grind Off: 1/8″

Head Trim 1/8″ to 1 1/2″

Foot Trim 1/8″ to 1 1/2″

Face Trim 1/8″ to 1 1/2″

Spoilage Allowance:

Under 3,000 = 10% overrun

3,000 – 5,000 = 6% overrun

5,000 – 10,000 = 3% overrun

PUR Adhesive image
For more information about PUR Adhesive, see our page about it

Lay-Flat Binding

Lay-flat book binding refers to a type of binding method that allows a book to open flat and stay open without snapping shut. This is particularly useful for books with content that spans two pages, such as photography books, cookbooks, textbooks, or technical manuals.

For books that require the strength of PUR binding with the flexibility of a lay-flat cover, Lay-Flat is your solution. In the Lay-Flat process, signatures are gathered, milled, and bound with PUR adhesive to create a strong book block. The cover is then applied to the first and last pages of the book rather than directly to the spine. As a result, the covers of your lay-flat books “float” over the spine, allowing them to open completely flat.

Machine Specifications

Book Size: 2 3/4″ x 4″ to 12″ x 14 1/2″

Cover Size: 8 1/2″ Wide Minimum.  Cover Feeder can’t get any smaller

Spine Thickness: .06″ to 2 1/4″

Spine Grind Off: 1/8″

Head Trim 1/8″ to 1 1/2″

Foot Trim 1/8″ to 1 1/2″

Face Trim 1/8″ to 1 1/2″

Spoilage Allowance:

Under 3,000 = 10% overrun

3,000 – 5,000 = 6% overrun

5,000 – 10,000 = 3% overrun

Example of Otabinding

Perfect Binding vs Lay-Flat Binding

There are a few key differences between the Perfect Binding and Lay-Flat binding processes.

When creating a book, choosing the right binding style is important to ensure your photos and pages are displayed in the best way possible. Lay-flat and Perfect binding are two of the most popular options when making books. Both offer advantages and disadvantages that should be considered before making a decision. Here are five things to consider when deciding between lay-flat vs perfect binding for your book.

Durability

When it comes to durability, lay-flat binding is the clear winner. Lay-flat binding allows pages to lay completely flat when opened and prevents them from warping due to wear and tear over time. Both lay-flat binding and perfect binding at Graphic Finishing Services uses PUR adhesive glue, which allows for superior strength cause pages to stay together over time and use.

Cost

Cost is important when selecting the right binding type for a book. Lay-flat binding provides superior quality by allowing pages to lay flat without breaking or warping, but this comes at a higher cost, due to the extra work involved in preparing each page.

On the other hand, perfect binding is more affordable because of its simple construction process.

Design Flexibility

Lay-flat books have seamless spreads with no gutter loss across double-page spreads due to their unique design that allows the book to stay open flat on any surface. This makes them ideal for displaying large-scale images hindered by a spine. Lay-flat photobooks allow you to create panoramic images spread over two pages, without distortion or interruption from the book’s spine. Additionally, they offer more page count options than perfect bindings and can go up to as many as 200 pages if desired.

Printing Quality

Print quality is important when selecting between lay-flat or perfect binding for a book. Lay-flat binding ensures that photos and images are printed on both sides of each page which helps maintain the original quality of the photos and images, in terms of sharpness and color accuracy. This makes it ideal for high-quality, professional photobooks, cookbooks and personal photo albums.

Production Time

When deciding between lay-flat vs perfect binding for a book, production time is an important factor. Lay-flat books take longer to produce than perfect binding because more steps are involved in the binding process.

Perfect binding is much simpler as it involves gluing the spine edge of all the pages together in one step and then trimming them to size. Lay-flat books are preferred when high-quality printing and presentation need to be achieved quickly, as they offer uninterrupted double-page spreads without obstructing the spine or edges of the page. Perfect bindings often have visible spine creasing, which can distort images if not done properly.

Swiss Binding w/PUR Adhesive

Swiss binding, also known as Swiss brochure binding or Swiss pamphlet binding, is a type of binding method that involves securing loose pages directly to a cover without the use of signatures or sewing. This technique results in a clean, minimalist appearance and allows the book to lay flat when opened.

The cover may extend slightly beyond the edges of the pages, providing protection and reinforcement. Swiss binding is commonly used for smaller booklets, brochures, catalogs, or other publications where a sleek and contemporary look is desired. It offers a simple yet effective way to bind pages together without the need for stitching or staples.

Tape Binding w/PUR Adhesive

This style of binding is used to add color and would jazz up any book binding project. Imagine a standard perfect bound book but it includes a color tape around the spine and ¼” up on the front and back cover. Graphic Finishing Services offers a large variety of colors to choose from. From a job planning perspective covers need to be laid out as 2 – 2pgr’s rather then a 4pg wrap around cover. Instead of the cover wrapping around the guts, the colored tape will take its place.

Machine Specifications

Book Size: 2 3/4″ x 4″ to 12″ x 14 1/2″

Cover Size: 8 1/2″ Wide Minimum.  Cover Feeder can’t get any smaller

Spine Thickness: .06″ to 2 1/4″

Spine Grind Off: 1/8″

Head Trim 1/8″ to 1 1/2″

Foot Trim 1/8″ to 1 1/2″

Face Trim 1/8″ to 1 1/2″

Spoilage Allowance:

Under 3,000 = 10% overrun

3,000 – 5,000 = 6% overrun

5,000 – 10,000 = 3% overrun

SPIRAL BINDING….COMING MAY 2024

Spiral binding, also known as coil binding, is a popular bookbinding method that involves inserting a continuous plastic or metal coil through small holes punched along the spine edge of the book’s pages. The coil is then crimped or twisted at both ends to secure it in place.

Spiral binding allows the book to lay flat when opened and also enables the pages to be turned 360 degrees, making it convenient for reading and writing. It is commonly used for notebooks, calendars, manuals, cookbooks, and other types of documents that need to be easily navigated or written in.

One of the advantages of spiral binding is its durability and flexibility, as the coil can withstand frequent handling and can be easily opened and closed without damaging the pages. Additionally, spiral binding can accommodate a wide range of page sizes and thicknesses, making it a versatile option for various types of projects.

Machine Specifications

Size Ranges: 2 3/4″ x 4″ to 12″ x 14 1/2″

Spoilage Allowance

Under 3,000 = 8% overrun

3,000 – 5,000 = 6% overrun

5,000 – 10,000 = 4% overrun